No. 97 Yanyang Road, Chengyang District, Qingdao, Shandong, China

Solution

Spray-Painting Robots

Even coatings, less overspray and safer working conditions.

Overview

Painting robots apply liquid or powder coatings with consistent film thickness. Explosion-proof designs are used in solvent environments.

We integrate painting robots, atomisers, pumps, booths, conveyors and controls, and program paths by teaching or offline simulation.

How It Works

  • Parts move through the booth on a conveyor or are placed in a cell
  • The robot follows the paint path with programmed flow and trigger points
  • Colour change and cleaning are automated
  • Booth ventilation and safety systems ensure a safe process

What's Included in the System

  • Explosion-proof robot or protected robot
  • Atomiser (rotary bell or gun), pumps and colour changer
  • Booth, conveyor and ventilation
  • Programming and simulation software
  • Safety and gas detection

Benefits

  • Uniform film thickness
  • Reduced paint consumption
  • Improved operator safety
  • Repeatable quality

Industry Facts & Standards

  • Electrostatic rotary bell atomizers typically reach 85-95% transfer efficiency, so more paint lands on the part
  • A robot used with solvent-based paint must be explosion-protected (ATEX / IECEx); a standard robot cannot be installed in an active solvent booth
  • Robots keep distance, speed and overlap constant, which is the main driver of even film build
  • Offline programming lets new parts be prepared while the booth keeps running
  • Standards and safety: ATEX Directive 2014/34/EU and IEC 60079 for potentially explosive atmospheres, NFPA 33 for spray application with flammable materials, ISO 10218 for the robot.
  • Figures are typical ranges from public industry sources, not Zhiyan project results.

What We Need to Prepare a Quotation

Please send us the following and we will reply with a proposal:

  • Coating type (liquid, powder)
  • Part size and variety
  • Line speed and booth constraints

Robot Brands We Integrate for This Application

Frequently Asked Questions

Are all robots suitable for painting?

No. Solvent paint needs explosion-proof (ATEX-rated) or purged robots. We select suitable models.

Can you also do gluing and sealing?

Yes, see robotic gluing and dispensing.

Talk to Our Robot Integration Engineers

Send us your part drawings or requirements and get a proposal within 2 working days.

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