No. 97 Yanyang Road, Chengyang District, Qingdao, Shandong, China

Robot Brand

KUKA Robot Integration

High-payload robots and an open controller, strong in automotive and heavy industry.

KUKA industrial robot 1
Photo courtesy of KUKA
KUKA industrial robot 2
Photo courtesy of KUKA

About KUKA

KUKA is a German robot manufacturer with a strong position in the automotive body shop, foundry and heavy-payload applications, as well as compact robots and collaborative arms.

Zhiyan integrates KUKA robots into welding, handling and assembly systems, and connects them to PLC-based line control, vision systems and external axes.

Country of origin: Germany

Robot Ranges

Common KUKA Robot Families

K

KR AGILUS: Small robots

Fast, compact robots for handling, assembly and electronics.

K

KR CYBERTECH: Mid-range

Arc-welding and general-purpose robots with process-friendly wrist.

K

KR QUANTEC: Heavy duty

Wide range of payloads and reaches for demanding jobs.

K

KR FORTEC / TITAN: Very high payload

Handling of heavy castings, engine blocks and large assemblies.

K

LBR iiwa / iisy: Collaborative

Sensitive lightweight robots for human-robot collaboration.

K

KMR: Mobile robots

Mobile platforms combining an AMR with a robot arm.

Controllers, Programming & Software

  • Controllers: KR C4 and KR C5
  • Programming: KUKA Robot Language (KRL) and smartPAD
  • Simulation: KUKA.Sim
  • Technology packages for arc welding, CNC path control and vision

Why Customers Choose KUKA

  • Very good for heavy payloads and long reach
  • Open, PC-based controller architecture
  • Deep experience in automotive body-in-white
  • KRL gives flexible, powerful programming for complex paths

Applications

What We Build with KUKA Robots

Robotic Spot Welding

High-speed resistance spot welding with controlled pressure, current and time.

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Robotic Welding Systems (MIG/MAG, TIG, Plasma)

Consistent, high-strength welds with fewer rejects, from single-part cells to full production lines.

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CNC Machine Tending Robots

Keep spindles cutting through breaks and night shifts with robot loading and unloading.

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Polishing, Grinding & Deburring Robots

A consistent surface finish while removing operators from dust, noise and vibration.

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Our Services for KUKA Robot Systems

  • Cell design, simulation and cycle-time verification
  • Fixtures, grippers and tooling design and manufacture
  • Robot programming, offline programming and process tuning
  • PLC, HMI and safety integration
  • Installation, commissioning and operator training
  • 7x24 technical support, spare parts and maintenance

Is KUKA the Right Choice?

No brand is best for everything. If your existing plant, spare parts or budget favour a different brand, we integrate all major brands and will tell you honestly which fits best. Read our brand selection guide or view all brands we integrate.

Frequently Asked Questions

Does Zhiyan integrate KUKA robots?

Yes. We design, build, program and commission complete cells using KUKA robots. Zhiyan is an independent integrator. Please contact us to confirm supply options and lead time for the exact model you need.

Can you program, upgrade or relocate existing KUKA robots?

Yes. We support program backup, controller and safety upgrades, relocation and troubleshooting. See our retrofit, relocation and leasing services.

How do I choose the right KUKA model?

Send us your part weight, tool weight, reach and cycle-time requirements. We check payload, reach and speed in simulation and recommend the model. Our payload and reach guide explains the basics.

Zhiyan Automation is an independent robot system integrator. All product names, logos and brands are property of their respective owners and are used here for identification only, which does not imply affiliation or endorsement unless stated.

Talk to Our Robot Integration Engineers

Send us your part drawings or requirements and get a proposal within 2 working days.

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