1. Product and load
Record the weight, dimensions and packaging of each product (box, bag, crate). Decide whether the robot lifts single items or full layers.
2. Throughput
Calculate required cycles per minute from the line speed. Layer picking lowers the number of cycles needed, allowing a smaller robot.
3. Payload and reach
Payload must cover product plus gripper. Reach must cover the pick point, the farthest pallet position and the required stack height with a margin.
4. Gripper
- Vacuum for cartons with a flat top
- Clamp or fork for crates and bags
- Layer gripper for whole layers
- Mixed gripper for multiple product types
5. Layout and safety
Choose between single-pallet, two-pallet and multi-line layouts. Add light curtains or scanners so operators can change full pallets while the robot is running.
6. Software
Look for a pattern generator with weight-limit checks and easy recipe changes. Good software reduces operator training time.